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AUTOGYRO GMBH CAVALON Model Guide

AUTOGYRO GMBH CAVALON · Model Guide

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Overview

The AUTOGYRO GMBH CAVALON is a piston-powered gyroplane built by AutoGyro GmbH of Hildesheim, Germany. Registry data for the Cavalon family shows up to 2 passengers, up to 600 kg MTOW, up to 90 kt cruise and up to 500 nm range. The documents reviewed cover the pre-rotation supplement, a rotor head service bulletin and a maintenance manual written for the MTOsport.

  • Family-level registry maxima: 2 passengers, 600 kg MTOW, 90 kt cruise, 500 nm range.
  • Gearbox from serial number V00036 on, or retrofitted, changes pre-rotation; a black OVERDRIVE button marks it.
  • Rotor head III needs a pre-flight check of the side plate to roll link bracket weld.
  • The maintenance manual supplied is for the MTOsport, not the Cavalon, so ask for Cavalon-specific documents.

Summary written by AI from the source document. Check the original before relying on it. See which parts of Sprinkle are written by AI.

Reference only, not for flight. Use the current approved manual for your aircraft. See terms, section 5.

Document

Source

Copy found at sprinkle.com. Sprinkle hosts a reference copy with an added summary, specifications and searchable full text.

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Document details

Type
·
Model Guide
Year
·
2026
File size
·
48 KB
Copy found at
·
sprinkle.com

Specifications & performance

Extracted from this document.

Specifications

Max mtow kg family
·
600
Max passengers family
·
2

Performance

Max range nm family
·
500
Max cruise speed kt family
·
90
About this document
How do I tell which pre-rotation gearbox a AUTOGYRO GMBH CAVALON has?

On the AUTOGYRO GMBH CAVALON, the new 90-degree gearbox (pneumatic clutch III) is fitted from serial number V00036 on, or retrofitted. It is identified by a black OVERDRIVE push button instead of a red one.

Is there a known issue with the AUTOGYRO GMBH CAVALON rotor head?

A few first-generation Rotor head III bridge roll linkages were found with a weld crack. Service Bulletin AG-SB-2022-09-B-ENR2 says to inspect the weld at each pre-flight on the AUTOGYRO GMBH CAVALON. Only the second-generation part is now available, and it is interchangeable.

What are the family-level performance figures for the AUTOGYRO GMBH CAVALON?

Registry data for the AUTOGYRO GMBH CAVALON family shows up to 90 kt cruise, up to 500 nm range, up to 600 kg MTOW and up to 2 passengers. Variant-specific figures are not in the documents provided.

What is the AUTOGYRO GMBH CAVALON Model Guide?

The AUTOGYRO GMBH CAVALON Model Guide is a model guide for the AUTOGYRO GMBH CAVALON, dated 2026.

What year was the AUTOGYRO GMBH CAVALON Model Guide published?

The AUTOGYRO GMBH CAVALON Model Guide — the AUTOGYRO GMBH CAVALON model guide on file — is dated 2026.

How rare is it?
224AUTOGYRO GMBH CAVALON registered worldwide

Common. More common than 85% of the aircraft models we track.

Documentation completeness
4/7

Most owners only have the POH. Here's the essential set for the AUTOGYRO GMBH CAVALON.

More AUTOGYRO GMBH CAVALONmanuals & documents

In this document

Pre-rotation gearbox and engine limits

A new 90-degree gearbox is factory fitted from serial number V00036 on, or can be retrofitted with the pneumatic clutch. Pneumatic clutch III has a black OVERDRIVE button; the older version has a red one. Limits for it: maximum engine speed 5800 RPM, 5 minute take-off power 5500-5800 RPM, maximum continuous 1400-5500 RPM, recommended pre-rotation clutch speed 2100 RPM.

Rotor head III weld inspection

Service Bulletin AG-SB-2022-09-B-ENR2 (effective 07.10.2022, category B recommended) covers all Cavalon and Calidus with Rotor head III. A few first-generation bridge roll linkages had a weld crack. Inspect both sides of the bracket at every pre-flight. Replacement takes about 1.0 hour, and AutoGyro covers the part cost. The Cavalon part is 45966 (22.5 size).

Maintenance and documentation

The maintenance manual on file is written for the MTOsport and mentions the Cavalon only in trademark and patent text. It describes four maintenance levels: pilot checks, line, heavy and specialized. Manuals are only valid in their current version, so confirm the latest revision with AutoGyro.

Summary written by AI from the source document. Check the original before relying on it. See which parts of Sprinkle are written by AI.

Safety notes

  • Check the rotor head weld (side plate to roll link bracket) at every pre-flight. If cracked, replace the part.
  • Do not exceed 5800 RPM maximum engine speed. Take-off power is limited to 5 minutes (5500-5800 RPM).
  • Quote the service bulletin reference, gyro serial number and engine serial number on parts orders; the old part must go back to AutoGyro.

Summary written by AI from the source document. Check the original before relying on it. See which parts of Sprinkle are written by AI.

Full document text

AUTOGYRO GMBH CAVALON Model Guide The AUTOGYRO GMBH CAVALON is a piston-powered gyroplane built by AutoGyro GmbH of Hildesheim, Germany. Registry data for the Cavalon family shows up to 2 passengers, up to 600 kg MTOW, up to 90 kt cruise and up to 500 nm range. The documents reviewed cover the pre-rotation supplement, a rotor head service bulletin and a maintenance manual written for the MTOsport. • Family-level registry maxima: 2 passengers, 600 kg MTOW, 90 kt cruise, 500 nm range. • Gearbox from serial number V00036 on, or retrofitted, changes pre-rotation; a black OVERDRIVE button marks it. • Rotor head III needs a pre-flight check of the side plate to roll link bracket weld. • The maintenance manual supplied is for the MTOsport, not the Cavalon, so ask for Cavalon-specific documents. Pre-rotation gearbox and engine limits A new 90-degree gearbox is factory fitted from serial number V00036 on, or can be retrofitted with the pneumatic clutch. Pneumatic clutch III has a black OVERDRIVE button; the older version has a red one. Limits for it: maximum engine speed 5800 RPM, 5 minute take-off power 5500-5800 RPM, maximum continuous 1400-5500 RPM, recommended pre-rotation clutch speed 2100 RPM. Rotor head III weld inspection Service Bulletin AG-SB-2022-09-B-ENR2 (effective 07.10.2022, category B recommended) covers all Cavalon and Calidus with Rotor head III. A few first-generation bridge roll linkages had a weld crack. Inspect both sides of the bracket at every pre-flight. Replacement takes about 1.0 hour, and AutoGyro covers the part cost. The Cavalon part is 45966 (22.5 size). Maintenance and documentation The maintenance manual on file is written for the MTOsport and mentions the Cavalon only in trademark and patent text. It describes four maintenance levels: pilot checks, line, heavy and specialized. Manuals are only valid in their current version, so confirm the latest revision with AutoGyro. Safety notes: • Check the rotor head weld (side plate to roll link bracket) at every pre-flight. If cracked, replace the part. • Do not exceed 5800 RPM maximum engine speed. Take-off power is limited to 5 minutes (5500-5800 RPM). • Quote the service bulletin reference, gyro serial number and engine serial number on parts orders; the old part must go back to AutoGyro.